Case Studies

Case Studies International

Project: Turnkey Installation of 30 KLPD Grain based Distillery plant (Silo to Dryer)
Region: Bhutan
Challenges mitigated: Extreme tough terrain with logistics challenges, non-availability & unwillingness of contractors to work in the territory.
Value delivered: First of its kind in terms of capacity & configuration in Bhutan. Improved self-sufficiency of Bhutan in potable alcohol.
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Project: Rectified Spirit to Potable Grade Multi pressure Distillation plant of 70 KLPD
Region: Canada
Challenges mitigated: Extreme weather conditions and very high standards of engineering & documentation.
Value delivered: Latest technology with optimized investment and efficient energy consumption.

Some Of Our Selected Case Studies

Project: 170 KLPD Total Spirit Grain based distillery
Region: India
Challenges
  • Designing of steam less evaporation
  • Zero Thin Slop recycle to process
  • Higher Evaporation Duty
Key Features:
  • One of the largest Integrated Evaporation plant in distillery in India
  • 30 Ton/hr. evaporation with Alcohol Vapours; “ZERO” Steam Consumption
Value delivered: Significant reduction in overall energy consumption of complex
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Project: Concentration of 300 m3/Day of BSW from 6% w/w solids to 30% w/w solids
Region: India
Challenges
  • Integration with existing Atmospheric distillation plant
  • Lesser space availability & fitment in existing plant
Key Features:
  • FIRST Integrated Evaporation plant on Atm. distillation
  • Specially Designed DEGASSIFYING SYSTEM
Value delivered: Maximum evaporation without steam & Best Utilization of available space
Project: Engineering for Milling, Liquefaction & Fermentation plant suitable for Grain spirit and Supply & Commissioning of wash to ENA plant of 80 KLPD
Region: India
Challenges mitigated Modifications were to engineered, completed & erected with in operating plant environment.
Value delivered:
  • Better and consistent quality of product acceptable to all liquor majors.
  • Lower steam consumption
  • Integrated system for reduction in the effluent volume through heat of the column
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Project: Design, Engineering, supply 45 KLPD Wash to Extra Neutral Alcohol plant for molasse based feed stock
Region: India
Challenges mitigated
  • Energy optimization
  • Less space available
  • Tight schedule of project
Value delivered:
  • Steam Optimization
  • Ontime delivery despite of operations.
Project: Gluten Drying System for Starch Plant
Region: India
Challenges mitigated Use of low-pressure steam @ 4.0 kg/cm2(g) against conventional 9.0 kg/cm2(g). Providing same efficiency with lower inlet air temperature.
Value delivered:
  • Use of convective flash drying with in built disintegrator feature (without back mixing) with efficient cyclone system. Lower power & steam consumption.
  • Provided uniform product without grit
gluten-drying-system-for-starch-plant-vapco-engineers-belapur-mumbai-india
Project: Native & Modified Starch Drying System for 160 TPD equivalent Maize plant
Region: India
Challenges mitigated Use of low-pressure steam @ 4.0 kg/cm2(g) against conventional 9.0 kg/cm2(g). Providing same efficiency with lower inlet air temperature.
Value delivered: Use of convective flash drying with in built disintegrator feature with efficient cyclone system. Lower power & steam consumption.

Zero Liquid Discharge System

Evaporation Systems:

Steam Operated

With Mechanical Vapour Recompression

With Thermal Vapour Recompression

Drying Systems
Complete Zero Liquid Discharge System with combination of Crystallization, Centrifuge, Drying
Specific Features:
  • Enhanced Operational Safety
  • Productivity Enhancement
  • Reduction In DM Water Consumption