Zero Liquid Discharge (ZLD)

ZERO LIQUID DISCHARGE (ZLD):

Process :

  • Zero Liquid Discharge (ZLD) describes a process that completely eliminates liquid discharge from a system. The goal of any well-designed ZLD system is to minimize the volume of waste water that requires treatment, process waste water in an economically feasible manner, while also producing a clean stream suitable for reuse elsewhere in the facility.


  • Need :

  • Interest in ZLD technology has grown in the industrial manufacturing sector over the past decade. Companies are exploring to ZLD because
        1. stringent waste water disposal regulations
        2. Company mandated green initiatives
        3. Public perception of industrial impact on the environment
        4. Concern over the quality and quantity of the water supply.


  • Typical waste streams :


    1. wastewater treatment reject typically from reverse osmosis (RO) or ion exchange
    2. Cooling tower & boiler blow down
    3. Spent coolants
    4. DI regenerant
    5. Metal finishing wastewaters
    6. Tank or equipment washing wastewaters
    7. Spent work & effluents from distilleries

    Vapco's Approach :

  • Cost effective, time-tested equipment that makes it economically feasible for even moderately sized waste streams.
  • Core of ZLD revolves around evaporation as it has always been "hands off" than other waste water treatment methods.
  • Capabilities of handling wider range of waste streams compared to membranes and traditional physical / chemical treatment methodologies.
  • Better efficiency in concentrating waste streams compared to other methods, thereby yielding a lower cost for disposal.
  • Outlet streams from evaporation i.e. concentrated syrups & process condensate can further be treated in order to achieve complete ZLD system.
  • Condensate obtained can be reused in process or in cooling tower as make up water thereby reducing fresh water requirements.
  • Drying of syrups or rejects generated, through multiple options to reduce final effluent volumes or gain valuable by products.






  • About us

    The company provides solutions & services based on the best technologies across the globe with prime focus on product quality energy efficiency.
    VAPCO is committed to provide sustainable & environment friendly designs & EPC solutions in the field of Ethanol, Starch, Chemical & Pharma Industries.

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    Head Office

    A/1108, Mahaavir icon, Plot 89, Sector 15, CBD Belapur, Navi Mumbai 400614

    +91 8655018011 / +91 8655018012

    sales@vapcoengineers.com

    Regional Office

    Office No. 410, Ocean Complex, Noida Sector 18, Uttar Pradesh

     Vivek Kodilkar
    (Regional Manager - Business Development)

    vivek@vapcoengineers.com

    +91 8879940216