VAPCO provide technologies and systems for manufacturing various grades of ethanol such as Rectified Spirit, Extra Neutral Alcohol and Fuel Ethanol from varied feed stocks such as Molasses, Grains, Cane Juice and Cassava. The processes involved in any typical ethanol manufacturing plant can be categorized into two parts namely Process plant systems & Effluent Treatment plant sytems:
Fermentation : To produce Fermented wash with specific alcohol concentration as the feed stock for the distillation process
Distillation : For producing Rectified Spirit and Extra Neutral Alcohol
Multi pressure Distillation
Molecular Sieve dehydration : For Producing Fuel Ethanol
(A) For Molasses based distillery
Bio Methanation Plant: For producing Bio Gas from waste.
Integrated and stand alone Evaporation : For reduction in effluent volumes.
Spent was incineration boiler: For firing the concentrated spent wash along with carrier fuel to produce steam for the complex.
(B) For Grain based distillery
Decantation system: For seprating wet cake & Thin slops.
Integrated Evaporation : To recover process condensate & thick syrup which is further mixed with wet cake.
Dryer: To abtain high quality fibrous DDGS as a byproduct, thus increasing plant profitability in environment & economical ways.
VAPCO provides complete solutions ranging from engineering services to lumpsum suppliers for entire plant, stand alone packages, part systems, upgradation & debottlenecking of existing plants as per client's requirements.